Aluminum Grounding Bars, Neutral Bars & Aluminum Ground Lugs – Manufactured in India
Price: US$ 9.30/kilogram
We are one of the leading manufacturers and exporters of premium quality Aluminum grounding bars, Aluminum neutral bars, Aluminum ground lugs, terminals, and electrical connectors from India. We have been supplying high-grade electrical components to the world market for many decades. Our extensive experience spans over three decades in manufacturing precision-engineered Aluminum electrical components that meet international standards including ASTM, DIN, BS, IS, and JIS specifications. Our state-of-the-art manufacturing facility in India employs advanced CNC machining, precision forging, and automated assembly processes to deliver superior quality products. We serve diverse industries including power generation, electrical panel manufacturing, switchgear assembly, renewable energy systems, and industrial automation sectors across global markets. Our commitment to excellence, combined with competitive pricing and reliable delivery schedules, has established us as a preferred supplier for electrical contractors, OEM manufacturers, and distributors worldwide.
Product Overview & Applications
Aluminum Grounding Bars
Our precision-manufactured Aluminum grounding bars serve as essential safety components in electrical panel boards, providing reliable earth connections for multiple circuits. These grounding distribution bars feature multiple tapped holes with standard metric and imperial threading to accommodate various wire sizes and grounding lugs. Manufactured from high-conductivity Aluminum alloy grades including 6061-T6, 6063-T5, and 1350-H19, our grounding bars offer excellent electrical conductivity combined with superior corrosion resistance. The bars undergo precision CNC machining processes including drilling, tapping, and surface finishing to ensure dimensional accuracy within ±0.05mm tolerances. Our grounding bars comply with UL 467, CSA C22.2, IEC 61439, and NEMA PB 2.1 standards, making them suitable for commercial, industrial, and residential electrical installations. These components are widely used in electrical distribution panels, motor control centers, switchboards, and renewable energy systems where reliable grounding is critical for personnel safety and equipment protection.
Aluminum Neutral Bars, Aluminum Neutral Links
Our engineered Aluminum neutral bars provide secure neutral wire connections in electrical distribution systems, featuring precision-machined slots and holes for optimal wire termination. These neutral distribution bars are manufactured using high-grade Aluminum conductor alloys that meet ASTM B230, B231, and B399 specifications for electrical conductivity and mechanical strength. The neutral bars undergo specialized manufacturing processes including extrusion, precision machining, and electrolytic polishing to achieve superior surface finish and dimensional consistency. Our neutral bars are available in various configurations including straight bars, L-shaped bars, and custom geometries to suit specific panel layout requirements. These components feature standardized hole patterns compatible with major electrical panel manufacturers and comply with NEC, IEC, and local electrical codes. The neutral bars are extensively used in load centers, distribution panels, sub-panels, and electrical enclosures across residential, commercial, and industrial applications where reliable neutral connections are essential for system safety and performance.
Aluminum Ground Lugs
Our precision-engineered Aluminum ground lugs provide secure mechanical and electrical connections between grounding conductors and grounding systems in electrical installations. These compression-type lugs are manufactured from high-conductivity Aluminum alloys including 6061-T6 and 1350-H19, offering excellent current-carrying capacity and corrosion resistance. The lugs feature precision-machined contact surfaces and are designed to accommodate various conductor sizes from #14 AWG to 750 MCM with appropriate compression dies. Our manufacturing process involves cold forging, CNC machining, and specialized heat treatment to achieve optimal mechanical properties and electrical performance. These ground lugs comply with UL 467, CSA C22.2 No. 65, and IEC 61238-1 standards, ensuring reliable performance in diverse environmental conditions. The lugs undergo rigorous testing including pull-out strength, electrical resistance, and corrosion resistance tests to meet international quality standards. Applications include grounding electrode connections, equipment grounding, lightning protection systems, and telecommunications grounding networks where dependable earth connections are critical.
Aluminum Terminals
Our comprehensive range of Aluminum terminals includes compression terminals, mechanical terminals, and bolted terminals designed for reliable electrical connections in power distribution systems. These terminals are manufactured from premium Aluminum conductor alloys that provide excellent electrical conductivity, mechanical strength, and corrosion resistance properties. Our manufacturing processes include precision die-casting, CNC machining, and specialized surface treatments to ensure optimal performance characteristics. The terminals feature standardized dimensions compatible with international electrical standards and are available in various configurations including ring terminals, fork terminals, spade terminals, and pin terminals. Our quality control procedures include dimensional inspection, electrical testing, and material composition verification to ensure compliance with ASTM, UL, and IEC specifications. These terminals find extensive applications in electrical panels, motor connections, transformer installations, and industrial control systems where reliable electrical connections are paramount for system performance and safety.
Aluminum Electrical Connectors
Our sophisticated Aluminum electrical connectors encompass a wide range of connection solutions including bolted connectors, compression connectors, and mechanical connectors for power transmission and distribution applications. These connectors are engineered using advanced Aluminum alloys that offer superior electrical and mechanical properties suitable for high-current applications. Our manufacturing capabilities include precision forging, CNC machining, and specialized assembly processes to produce connectors that meet stringent quality standards. The connectors feature innovative design elements such as multiple contact points, anti-corrosion coatings, and vibration-resistant construction to ensure long-term reliability. Our product range includes parallel groove connectors, tap connectors, transformer connectors, and specialty connectors for renewable energy applications. These components undergo comprehensive testing including thermal cycling, mechanical loading, and electrical performance verification to ensure compliance with international standards including IEEE, ANSI, and IEC specifications.
Material Grades & Specifications
| Material Grade | International Standard | Conductivity (%IACS) | Tensile Strength (MPa) | Applications |
|---|---|---|---|---|
| 6061-T6 Aluminum | ASTM B221, EN AW-6061 | 43-45 | 310-380 | Grounding bars, structural components |
| 6063-T5 Aluminum | ASTM B221, JIS H4100 | 52-55 | 185-250 | Neutral bars, decorative applications |
| 1350-H19 Aluminum | ASTM B230, IEC 60889 | 61-63 | 165-200 | High conductivity lugs, connectors |
| 2024-T4 Aluminum | ASTM B211, DIN 3.1355 | 30-35 | 425-485 | High strength terminals |
| 5052-H32 Aluminum | ASTM B209, GB/T 3880 | 35-38 | 228-280 | Marine applications, panels |
| 7075-T6 Aluminum | ASTM B211, BS EN 573-3 | 33-40 | 510-580 | Aerospace grade connectors |
Manufacturing Processes & Machinery
Our advanced manufacturing facility employs cutting-edge technology and precision machinery to produce world-class Aluminum electrical components. The manufacturing process begins with material selection and quality verification, followed by precision machining operations using state-of-the-art CNC equipment. Our CNC machining centers include 5-axis Haas VF-series machines capable of maintaining tolerances within ±0.025mm for critical dimensions. The precision drilling operations utilize programmable drill presses with automatic tool changers to ensure consistent hole quality and positioning accuracy.
Our cold forging processes employ hydraulic presses ranging from 100-ton to 500-ton capacity for shaping complex connector geometries while maintaining material grain structure integrity. The extrusion operations utilize modern horizontal presses capable of handling various Aluminum alloys with precise temperature control for optimal material flow characteristics. Surface finishing operations include CNC milling, precision grinding, and automated polishing systems to achieve specified surface roughness requirements.
Quality control throughout the manufacturing process involves coordinate measuring machines (CMM), optical comparators, and electrical conductivity testing equipment to ensure all products meet stringent international standards. Our heat treatment facilities include solution heat treatment furnaces and aging ovens with precise temperature control systems for achieving optimal mechanical properties in Aluminum alloys.
Dimensional Specifications & Technical Data
| Component Type | Length Range (mm) | Width (mm) | Thickness (mm) | Hole Diameter (mm) | Hole Spacing (mm) |
|---|---|---|---|---|---|
| Grounding Bars | 100-600 | 12-25 | 6-12 | 6.5-13 | 19-25 |
| Neutral Bars | 150-800 | 15-30 | 8-15 | 7-15 | 20-30 |
| Ground Lugs | 25-80 | 15-35 | 10-20 | 8-16 | N/A |
| Terminals | 20-100 | 10-40 | 3-12 | 5-20 | Variable |
| Connectors | 30-150 | 20-60 | 8-25 | 10-25 | Custom |
Precision Tolerances: Our manufacturing capabilities ensure dimensional tolerances of ±0.05mm for critical dimensions, ±0.1mm for standard features, and surface finish of Ra 1.6 μm for contact surfaces. Thread tolerances comply with ISO 965 Class 2B for tapped holes and ISO 4762 for fasteners.
Surface Finishes & Protective Coatings
| Finish Type | Specification | Corrosion Resistance | Applications |
|---|---|---|---|
| Natural Aluminum | Mill Finish | Good | Indoor dry environments |
| Anodized | MIL-A-8625 Type II | Excellent | Outdoor/industrial applications |
| Nickel Plated | ASTM B689 | Superior | High corrosion environments |
| Tin Plated | ASTM B545 | Very Good | Enhanced conductivity |
| Passivated | ASTM A967 | Enhanced | Clean room environments |
Industries & Applications
Our Aluminum electrical components serve diverse industries worldwide, providing reliable solutions for critical electrical infrastructure applications. The power generation industry relies on our grounding bars and neutral bars for safe operation of generators, transformers, and switchgear installations in thermal, hydro, and renewable energy facilities. Electrical panel manufacturing companies utilize our precision-machined components in load centers, distribution panels, and motor control centers for residential, commercial, and industrial applications.
The renewable energy sector increasingly depends on our specialized grounding lugs and connectors for solar photovoltaic installations, wind turbine systems, and energy storage facilities where reliable grounding is essential for system safety and performance. Industrial automation and manufacturing facilities use our terminals and connectors in control panels, PLC cabinets, and process control systems where precise electrical connections are critical for operational reliability.
Marine and offshore applications benefit from our corrosion-resistant Aluminum components designed to withstand harsh saltwater environments in ship electrical systems, offshore platforms, and port facilities. The telecommunications industry employs our grounding systems for cell tower installations, data centers, and communication equipment where proper grounding is essential for signal integrity and equipment protection.
International Standards & Certifications
| Standard | Region | Specification | Application |
|---|---|---|---|
| ASTM B211 | USA | Aluminum alloy bars and rods | Material specifications |
| IEC 61238-1 | International | Compression and mechanical connectors | Connector performance |
| UL 467 | USA/Canada | Grounding and bonding equipment | Safety certification |
| DIN EN 50085 | Europe | Cable trunking systems | European compliance |
| JIS H 4100 | Japan | Aluminum and alloy extruded products | Asian market requirements |
| IS 736 | India | Aluminum conductors | Indian electrical standards |
| BS EN 50086 | British/European | Conduit systems for cable management | UK market compliance |
| GB/T 3880 | China | Aluminum alloy plates and sheets | Chinese market standards |
Performance Metrics & Technical Specifications
| Parameter | Grounding Bars | Neutral Bars | Ground Lugs | Test Standard |
|---|---|---|---|---|
| Current Carrying Capacity | 100-800A | 125-1000A | 50-600A | IEEE 837 |
| Temperature Rise | ≤30K | ≤35K | ≤40K | IEC 61439-1 |
| Electrical Resistance | ≤50 µΩ | ≤45 µΩ | ≤75 µΩ | ASTM B193 |
| Pull-out Strength | N/A | N/A | ≥15 kN | UL 467 |
| Vibration Resistance | 10-2000 Hz | 10-2000 Hz | 10-500 Hz | IEC 60068-2-6 |
| Operating Temperature | -40°C to +85°C | -40°C to +90°C | -40°C to +105°C | IEC 60695-2-10 |
Quality Assurance & Testing Procedures
Our comprehensive quality management system ensures that every Aluminum electrical component meets or exceeds international quality standards and customer specifications. The quality assurance process begins with incoming material inspection using X-ray fluorescence spectrometry to verify alloy composition and conductivity testing to ensure electrical properties meet specified requirements. Dimensional verification employs coordinate measuring machines and optical comparators to validate critical dimensions within specified tolerances.
Electrical performance testing includes resistance measurements using micro-ohmmeters, current carrying capacity verification through thermal rise testing, and insulation resistance testing for safety compliance. Mechanical testing procedures encompass tensile strength testing, pull-out strength verification for lugs, and torque testing for threaded connections to ensure reliable mechanical performance under operational loads.
Environmental testing protocols include salt spray corrosion testing per ASTM B117, thermal cycling tests, and humidity resistance testing to validate performance in diverse environmental conditions. Our quality control laboratory maintains calibrated test equipment traceable to national standards and employs certified technicians for all testing procedures. Each batch of products undergoes statistical sampling inspection with detailed test reports provided to customers upon request.
Customer Testimonial:
“We have been sourcing aluminum grounding bars and neutral bars from this Indian manufacturer for over eight years, and their consistency in quality and delivery has been exceptional. Their technical support team helped us customize specifications for our electrical panel assemblies, and the products have performed flawlessly in harsh industrial environments. The competitive pricing combined with reliable supply chain management makes them our preferred supplier for aluminum electrical components.”
– Robert Johnson, Senior Procurement Manager, USA
Comprehensive Q&A Section
Aluminum grounding bars offer significant cost advantages compared to Copper while providing excellent conductivity properties. Aluminum’s lighter weight reduces installation labor and structural support requirements. The natural oxide layer provides superior corrosion resistance in many environments, and Aluminum’s thermal expansion characteristics often match better with panel enclosures, reducing mechanical stress over temperature cycles.
Our CNC machining centers utilize advanced CAD/CAM programming with precision tooling to maintain tolerances within ±0.05mm. Each custom configuration undergoes first article inspection using coordinate measuring machines, and we provide detailed dimensional reports with certificates of compliance. Our quality management system includes process control charts to monitor dimensional stability throughout production runs.
For marine environments, we recommend anodized finishes per MIL-A-8625 Type II or nickel plating per ASTM B689 for enhanced corrosion protection. These treatments provide superior resistance to salt spray and humid conditions. We also offer specialized marine-grade Aluminum alloys like 5052-H32 with inherent corrosion resistance for extended service life in saltwater environments.
Yes, our ground lugs are available in configurations for both metric conductor sizes (1.5mm² to 240mm²) and imperial AWG sizes (#14 to 750 MCM). We maintain comprehensive tooling for both measurement systems and can provide hybrid lugs with multiple barrel sizes to accommodate mixed installations. Proper compression die specifications are provided for each conductor size range.
Our neutral bars are rated for continuous current carrying capacity ranging from 125A to 1000A depending on cross-sectional area and installation conditions. The ratings are based on 40°C ambient temperature with 65°C maximum conductor temperature rise. For higher current applications, we can provide custom bars with increased cross-sectional areas and enhanced heat dissipation features.
We employ eddy current conductivity meters calibrated to IACS standards for non-destructive testing of electrical conductivity. Each material lot undergoes conductivity verification with results documented in material certificates. We maintain conductivity test standards traceable to NIST and conduct periodic round-robin testing with certified laboratories to ensure measurement accuracy.
We offer customized packaging solutions including moisture barrier bags, foam inserts, and wooden crates for international shipments. Products can be individually packaged with customer labels and part numbers. For large volume orders, we provide bulk packaging with detailed packing lists and can accommodate special marking requirements for inventory management systems.
Yes, we maintain AS9100 quality management certification and can provide full material traceability documentation including mill certificates, chemical composition reports, mechanical properties verification, and dimensional inspection reports. Our aerospace-grade Aluminum alloys like 7075-T6 include complete pedigree documentation from raw material through final inspection.
Our standard turnaround time for custom terminal designs is 4-6 weeks from order confirmation, including prototype development, tooling fabrication, and initial production run. Rush orders can often be accommodated with expedited processing for critical applications. We provide regular production status updates and maintain flexible scheduling to meet customer delivery requirements.
We implement statistical process control with automated inspection systems that monitor critical dimensions and electrical properties throughout production. Our quality management system includes regular equipment calibration, operator training certification, and batch sampling protocols. Each production lot undergoes documented inspection with traceability records maintained for minimum five years.
Our components undergo vibration testing per IEC 60068-2-6 standards using electrodynamic shakers to simulate operational environments. Testing includes frequency sweeps from 10Hz to 2000Hz with specified acceleration levels. We also perform endurance testing under combined temperature and vibration conditions to validate long-term reliability in industrial and transportation applications.
Our experienced technical team provides comprehensive application support including current carrying capacity calculations, thermal analysis, and environmental compatibility assessments. We offer CAD drawings, 3D models, and installation guidelines for all products. Our engineers can assist with custom modifications and provide recommendations for optimal product selection based on specific application requirements.
Why Choose Our Aluminum Electrical Components
Unmatched Manufacturing Experience: With over three decades of specialized experience in manufacturing precision Aluminum electrical components, we have developed deep expertise in material science, manufacturing processes, and quality control procedures. Our extensive knowledge base enables us to provide superior products that consistently meet or exceed customer expectations and international standards.
Advanced Manufacturing Capabilities: Our state-of-the-art production facility incorporates the latest CNC machining centers, automated inspection systems, and specialized tooling designed specifically for electrical component manufacturing. This advanced equipment enables us to maintain tight tolerances, ensure consistent quality, and accommodate both standard and custom product requirements efficiently.
Flexible Customization Options: Unlike many suppliers who offer only standard catalog items, we specialize in custom engineering solutions tailored to specific customer requirements. Our design team works closely with customers to develop optimized products that meet unique application needs, including special materials, dimensions, finishes, and performance characteristics.
Comprehensive Quality Management: Our ISO 9001:2015 certified quality management system ensures consistent product quality through rigorous testing, inspection, and documentation procedures. We provide complete traceability documentation, material certificates, and test reports to support customer quality requirements and regulatory compliance needs.
Global Supply Chain Excellence: Our efficient logistics network enables reliable delivery to customers worldwide with competitive shipping costs and flexible packaging options. We maintain strategic inventory levels for standard products and provide accurate delivery schedules for custom orders, supporting our customers’ production planning requirements.
Superior Customer Communication: Our multilingual technical support team provides responsive communication throughout the entire order process, from initial inquiry through delivery and after-sales support. We maintain detailed project documentation and provide regular status updates to ensure customers remain informed about their order progress.
Competitive Pricing Structure: Our efficient manufacturing processes, strategic material sourcing, and optimized production planning enable us to offer highly competitive pricing without compromising product quality. We provide transparent pricing structures and work with customers to optimize costs through value engineering and volume considerations.
Material Properties & Technical Specifications
| Property | 6061-T6 | 6063-T5 | 1350-H19 | Test Method |
|---|---|---|---|---|
| Density (g/cm³) | 2.70 | 2.69 | 2.71 | ASTM B311 |
| Electrical Conductivity (%IACS) | 43 | 53 | 62 | ASTM B193 |
| Thermal Conductivity (W/m·K) | 167 | 201 | 238 | ASTM E1461 |
| Coefficient of Expansion (µm/m·K) | 23.6 | 23.4 | 23.2 | ASTM E831 |
| Melting Point (°C) | 582-652 | 615-655 | 643-657 | ASTM E794 |
| Elongation (%) | 12-17 | 8-12 | 1.5-3 | ASTM B557 |
| Hardness (HB) | 95 | 73 | 44 | ASTM E10 |
Packaging & Shipping Solutions
Our comprehensive packaging and shipping services are designed to ensure product integrity during international transportation while meeting diverse customer requirements. Standard packaging includes protective plastic bags, foam inserts, and cardboard boxes with moisture barrier protection for basic shipments. Enhanced packaging options feature custom foam inserts, anti-static materials, and reinforced containers for sensitive electronic applications.
For international shipping, we provide wooden crates with IPPC certification, complete documentation including commercial invoices, packing lists, and certificates of origin. Our logistics team coordinates with freight forwarders to optimize shipping costs and transit times based on customer priorities. We offer both air freight for urgent shipments and sea freight for economical transportation of large volumes.
Custom packaging solutions include customer-branded boxes, individual product labeling with part numbers and specifications, and specialized protective packaging for fragile components. We accommodate specific marking requirements for inventory management systems and can provide bar-coded labels for automated receiving processes. Our flexible packaging options support just-in-time delivery requirements and consignment inventory programs.
Delivery Performance: We maintain 98.5% on-time delivery performance for standard products and 95% for custom orders. Our production planning system provides accurate delivery commitments with regular status updates throughout the manufacturing and shipping process.
Unique Selling Propositions (USPs)
Advanced Customization Capabilities: Our engineering team utilizes sophisticated CAD/CAM systems and rapid prototyping capabilities to develop custom solutions quickly and cost-effectively. We can modify existing designs or create entirely new products based on customer specifications, often providing prototypes within 7-10 days for evaluation and testing.
Flexible Production Scheduling: Unlike many manufacturers with rigid production schedules, we maintain flexible manufacturing capacity that can accommodate urgent orders and changing delivery requirements. Our modular production approach allows for efficient handling of both small prototype quantities and large volume production runs.
Value-Added Services: Beyond manufacturing, we provide comprehensive services including design consultation, material selection guidance, application engineering support, and post-delivery technical assistance. Our team can recommend cost optimization strategies and suggest design improvements based on manufacturing efficiency considerations.
Global Market Expertise: Our three decades of experience serving international markets provides deep understanding of diverse regional standards, regulatory requirements, and customer preferences. This expertise enables us to recommend appropriate products and certifications for specific market requirements while ensuring compliance with local electrical codes and standards.
Tolerances & Quality Standards
| Dimension Type | Standard Tolerance | Precision Tolerance | Inspection Method |
|---|---|---|---|
| Length/Width | ±0.1 mm | ±0.05 mm | CMM/Optical |
| Hole Diameter | +0.1/-0.0 mm | +0.05/-0.0 mm | Pin Gauge/CMM |
| Thread Pitch | ISO 965 Class 2B | ISO 965 Class 3B | Thread Gauge |
| Surface Finish | Ra 3.2 µm | Ra 1.6 µm | Profilometer |
| Flatness | 0.1 mm/100 mm | 0.05 mm/100 mm | Surface Plate/CMM |
| Hole Position | ±0.15 mm | ±0.08 mm | CMM/Optical |
Glossary of Technical Terms
Grounding Bar: A metal bar with multiple connection points used to create a common ground connection for multiple electrical circuits, providing safety protection against electrical faults and ensuring proper system grounding.
Neutral Bar: An electrical component that provides a common connection point for neutral conductors in electrical distribution systems, maintaining proper voltage relationships and current return paths.
Ground Lug: A mechanical compression connector designed to create secure electrical and mechanical connections between grounding conductors and grounding electrodes or equipment.
IACS (International Annealed Copper Standard): A measurement standard for electrical conductivity where pure annealed copper is assigned 100% conductivity, used to compare the electrical properties of other metals.
Current Carrying Capacity: The maximum continuous current that an electrical conductor or component can carry under specified conditions without exceeding temperature limitations or degrading performance.
Anodizing: An electrochemical surface treatment process for aluminum that creates a protective oxide layer, enhancing corrosion resistance and providing options for decorative finishes.
Temperature Rise: The increase in temperature above ambient conditions when electrical current flows through a conductor or component, critical for determining safe operating limits.
UL Listing: Product safety certification from Underwriters Laboratories indicating that a product has been tested and meets established safety standards for specific applications.
Compression Connection: An electrical connection method that uses mechanical pressure to create intimate contact between conductors and terminals, providing reliable long-term connections.
Equipotential Bonding: The practice of connecting metal parts and structures to eliminate potential differences, reducing the risk of electrical shock and ensuring proper grounding system operation.
Production Lead Times & Scheduling
| Product Category | Standard Products | Modified Standard | Custom Design | Prototype |
|---|---|---|---|---|
| Grounding Bars | 2-3 weeks | 3-4 weeks | 4-6 weeks | 7-10 days |
| Neutral Bars | 2-3 weeks | 3-4 weeks | 4-6 weeks | 7-10 days |
| Ground Lugs | 1-2 weeks | 2-3 weeks | 3-4 weeks | 5-7 days |
| Terminals | 1-2 weeks | 2-3 weeks | 3-5 weeks | 5-7 days |
| Connectors | 2-3 weeks | 3-5 weeks | 5-7 weeks | 10-14 days |
Rush Order Capabilities: For urgent requirements, we can expedite orders with 50% time reduction for additional cost. Our flexible production scheduling allows accommodation of critical delivery dates with advance coordination.
Contact Us for Your Aluminum Electrical Component Requirements
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