Copper Clips, Copper Earthing Clips, Copper Grounding Clips , Copper Pressed Clips Manufacturer & Exporter
Price: US$ 12/Kilogram
We are one of the leading manufacturers and exporters of Copper Clips, Copper Earthing Clips, Copper pressed Clips, and Copper Grounding Clips , Copper Battery Connectors, from India. We have been supplying high-performance Copper-based electrical connectors and earthing solutions to the world market for many decades. Our products are designed with precision to meet global safety, performance, and installation standards, making them the preferred choice of OEMs, EPC contractors, solar installers, and electrical professionals across the USA, Europe, Middle East, and Asia. Each clip is manufactured under strict process controls and offers superior conductivity, mechanical strength, and long-term corrosion resistance.
From simple Copper Fastening Clips to engineered Copper Pressed Clips and robust Copper Earth Clips, our range covers a broad spectrum of applications in low-voltage, medium-voltage, and high-voltage grounding systems. Whether you require UL-listed Copper Earthing Clips for your North American projects or DIN-standard Grounding Lugs for your European sites, we provide solutions with total flexibility in design, finish, size, and packaging. The image below shows three common types of clips we manufacture: Copper Clips, Copper Earth Clips, and Copper Pressed Clips — each tailored for performance and compliance.
Copper Clips
Copper Clips are precision-engineered fastening and conductive devices used primarily in electrical panels, busbar systems, circuit board assemblies, battery terminals, and transformer setups. These clips are designed to ensure strong mechanical retention while maintaining low contact resistance.
Our Copper Clips are manufactured using high-conductivity Copper grades such as:
- C11000 (ASTM B152, CDA 110) – Electrolytic Tough Pitch (ETP) Copper
- C12200 (ASTM B88) – Phosphorous Deoxidized Copper
- CW004A (EN 1652, EN 13601) – Europe
- TU1, TU2 (JIS H3100) – Japan
- T2, TP2 (GB/T 5231) – China
Manufacturing Process: Precision stamping, CNC machining, and progressive die forming using state-of-the-art presses (up to 100T), laser cutting for complex profiles, and deburring/tumbling for sharp edge removal.
Typical Applications: Battery packs, PCB mounts, switchgear interconnects, automotive modules, telecommunication units.
Finish Options: Natural, Tin Plated, Silver Plated, Nickel Plated.
Industries Served: Automotive, Electrical, Electronics, Telecom, Defense, Energy Storage.
Tolerances: As per ISO 2768-f or customer specification.
Turnaround Time: 4 to 6 weeks from approval of drawings or samples.
Copper Earthing Clips
Copper Earthing Clips are used to establish reliable and secure earth connections to protect electrical systems and personnel. They provide a fast and effective solution for bonding metallic structures, enclosures, and cable trays.
Material Grades Used:
- C11000 (ETP Copper)
- C10100 (Oxygen-Free High Conductivity Copper)
- CW004A (EN)
- T2 (Chinese Standard)
- TU1 (Japanese JIS Standard)
Manufacturing Process: Stamping with high-precision dies, followed by press forming, flattening, threading (if required), and quality inspection.
Machinery: Hydraulic press machines, press brakes, deburring tumblers, automatic assembly lines.
Key Features:
- High conductivity and corrosion resistance
- Easy installation on metallic enclosures or panels
- Custom-designed geometry for tight grip and durability
Finish: Plain, Tin Plated, Electropolished
Performance Metrics:
- Current Carrying Capacity: Up to 300A (application-specific)
- Resistance: < 0.2 milliohm
Industries Served: Power Distribution, Railways, Data Centers, Renewable Energy (Solar/Wind), Oil & Gas
Standards Compliance: IEC 62561-1, BS 7430, IS 3043
Copper Grounding Clips
Copper Grounding Clips serve as a mechanical and electrical interface between grounding conductors and surfaces like busbars, panels, rods, or enclosures. These are ideal for lightning protection, grounding grids, and heavy-duty industrial grounding applications.
Material Standards:
- C11000 / CW004A / T2
- C103 / Cu-OF (ASTM B170)
Manufacturing: Progressive stamping, CNC bending, brazing/soldering of additional tabs, and riveted assemblies.
Common Parts: Ground bus connections, Panel-to-chassis ground clips, Solar panel grounding lugs
Finish: Natural, Electro Tin Plated, Nickel/Silver Plated
Tolerances: Up to +/- 0.05 mm on critical dimensions
Industries: Electrical Utilities, Renewable Energy Farms, Lightning Protection Systems, Substations, Heavy Machinery
Packaging & Shipping: Custom packs with label printing, zip-lock bags, barcode printing, RoHS compliance ensured, bulk packaging on pallets or export-worthy corrugated boxes.
Customization: Clip shape, material thickness, spring tension, plating type, and label customization available.
Typical Questions & Answers
- What is the lead time for Copper Clips orders? 4 to 6 weeks, depending on complexity and quantity.
- Are your products RoHS compliant? Yes, all plating and materials comply with RoHS and REACH.
- Can we customize the shape and size? Absolutely. We offer full customization on dimensions, spring tension, and finish.
- Do you export to the USA and Europe? Yes. We supply to OEMs and distributors in over 30 countries.
- What testing do you perform? Dimensional inspection, conductivity test, plating thickness test, salt spray test.
- Do you offer prototyping? Yes, rapid prototypes can be provided within 10–12 working days.
- What are your packaging options? Zip lock, blister, or bulk in corrugated boxes with printed labels.
- What are standard thicknesses used? 0.4 mm to 3 mm, or as per customer specifications.
- Can I order small quantities? MOQ is flexible depending on the part.
- Are there installation instructions provided? Yes, technical datasheets and installation guides are provided.
Dimensional Chart (Example – Grounding Clip)
Model No | Material | Thickness (mm) | Width (mm) | Length (mm) | Finish | Max Current (A) |
---|---|---|---|---|---|---|
GC-101 | C11000 | 1.2 | 15 | 35 | Tin Plated | 150 |
GC-202 | C10100 | 1.5 | 20 | 40 | Silver Plated | 250 |
GC-303 | CW004A | 2.0 | 25 | 50 | Natural Finish | 300 |
Why Choose Us?
- Faster Turnaround: 4–6 weeks even for custom parts.
- Global Exposure: 3 decades of exporting to USA, Germany, Italy, Australia, UAE.
- Customer Support: Excellent communication, real-time updates, video call inspections.
- Customization: From design to label – everything as per your requirement.
- Certifications: ISO 9001, RoHS, REACH compliant
- Small and Large Runs: Flexible production batches and timelines
Customer Testimonial
Mike Harrison, Texas, USA: “We have been working with this team for over five years. Their Copper Earthing Clips and Grounding Clamps are among the best we’ve used—high precision, great conductivity, and zero delays in delivery. We even got our company name printed on every package!”
Glossary of Terms
- Copper Clip: A metallic component used for mechanical and electrical fastening.
- Earthing Clip: A conductive clamp for safe electrical grounding.
- Grounding: Connecting electrical installations to earth to prevent electric shock.
- C11000/CW004A: High-conductivity Copper standards under ASTM and EN.
- Plating: A surface finish technique to enhance conductivity and corrosion resistance.
Related Terms
Copper Fasteners, Electrical Grounding Clips, Battery Terminal Clamps, Copper Spring Clips, Earthing Clamps, Copper Busbar Accessories, Tinned Copper Clips, Solar Panel Earthing Lugs, Copper Battery Connectors
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For detailed quotations, product brochures, or technical queries, email us at sales@conexscrews. com