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Copper Olives, Copper Ferrules

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Copper Olives, Copper Ferrules & Compression Fittings – Premium Machined Components

Copper ferrules, Copper olives

Copper Olives, Copper Ferrules, Copper Pipe Ferrules, Copper Compression Ferrules, Copper Compression Olives

High-Quality Copper Compression Ferrules and Olives for Industrial Applications

We are one of the leading manufacturers and exporters of Copper Olives, Copper Ferrules, and Copper Compression Fittings from India. We have been supplying precision-machined Copper compression components to the world market for many decades. Our state-of-the-art manufacturing facility specializes in producing high-grade Copper ferrules and olives that meet stringent international quality standards. With over three decades of global exposure and experience, we understand the critical role these components play in compression fitting assemblies across various industries. Our comprehensive range includes Copper pipe ferrules, Copper compression ferrules, and Copper compression olives in both imperial and metric dimensions. Each component is meticulously machined from premium Copper materials to ensure optimal sealing performance, durability, and resistance to corrosion. Our advanced manufacturing processes and quality control systems guarantee consistent dimensional accuracy and superior surface finish. We serve clients across automotive, plumbing, HVAC, hydraulic, pneumatic, and industrial sectors worldwide, delivering products that exceed expectations in performance and reliability.


Copper Olives – Precision Engineered Sealing Components

Copper Olives are essential compression fitting components designed to create leak-proof seals in pipe and tube connections. These precision-machined cylindrical components, also known as compression rings, are manufactured from high-purity Copper alloys to provide excellent malleability and sealing characteristics. Our Copper olives feature smooth internal and external surfaces with precise dimensional tolerances to ensure perfect fit within compression fittings. The inherent properties of Copper, including its excellent thermal conductivity, corrosion resistance, and antimicrobial characteristics, make these olives ideal for water supply systems, gas distribution networks, and heating applications. Each olive undergoes rigorous quality testing to verify dimensional accuracy, surface finish, and material integrity. Available in comprehensive size ranges from 6mm to 25mm (metric) and 1/4″ to 1″ (imperial), our Copper olives accommodate diverse piping requirements across residential, commercial, and industrial installations.

Copper Ferrules – High-Performance Compression Sealing Solutions

Copper Ferrules represent the pinnacle of compression fitting technology, engineered to provide reliable, long-lasting connections in critical applications. These precision-turned components are manufactured from premium-grade Copper materials conforming to international standards including ASTM B75, BS EN 1254, and DIN 2856. Our advanced CNC machining processes ensure consistent wall thickness, accurate internal diameters, and smooth surface finishes that optimize sealing performance. Copper ferrules excel in applications requiring superior corrosion resistance, thermal stability, and mechanical strength. The malleable nature of Copper allows these ferrules to conform perfectly to pipe surfaces under compression, creating gas-tight and water-tight seals that withstand extreme pressure and temperature variations. Our manufacturing expertise enables us to produce ferrules with tight tolerances of ±0.05mm, ensuring compatibility with standard compression fittings from leading manufacturers worldwide.

Copper Pipe Ferrules – Specialized Components for Tube Connections

Copper Pipe Ferrules are specifically designed for creating secure, leak-proof connections in Copper pipe and tube systems. These specialized compression components feature optimized geometry and surface treatments that enhance their sealing capabilities while maintaining ease of installation. Our manufacturing process involves precision turning operations on high-grade Copper stock materials, followed by careful deburring and surface finishing to eliminate sharp edges and ensure smooth operation. Copper pipe ferrules are particularly valued in plumbing, refrigeration, and air conditioning applications where reliable connections are critical for system performance and safety. The excellent thermal properties of Copper make these ferrules ideal for both hot and cold water systems, while their natural antimicrobial properties contribute to maintaining water quality. Each batch undergoes comprehensive quality assurance testing including dimensional verification, hardness testing, and pressure testing to ensure compliance with industry standards and customer specifications.

Copper Compression Ferrules – Advanced Sealing Technology

Copper Compression Ferrules incorporate advanced design features and manufacturing techniques to deliver superior sealing performance in demanding applications. These precision-engineered components utilize the inherent properties of Copper alloys to create permanent, vibration-resistant connections that maintain their integrity under extreme conditions. Our manufacturing process employs state-of-the-art CNC turning centers equipped with live tooling and sub-spindle capabilities to achieve complex geometries and tight tolerances in a single setup. Copper compression ferrules are designed to work in conjunction with compression nuts and fitting bodies to create three-piece assemblies that provide exceptional leak resistance. The material composition includes high-purity Copper with controlled trace elements to optimize mechanical properties while maintaining excellent corrosion resistance. These ferrules undergo specialized heat treatment processes to achieve optimal hardness and ductility balance, ensuring reliable performance across temperature ranges from -40°C to +200°C.

Copper Compression Olives – Premium Quality Sealing Elements

Copper Compression Olives represent our flagship product line, combining traditional Copper working expertise with modern precision manufacturing techniques. These critical sealing elements are produced using premium C101 and C110 Copper alloys that meet or exceed ASTM B88, BS EN 1057, and JIS H3300 specifications. Our advanced manufacturing facility utilizes Swiss-type CNC lathes and multi-axis machining centers to achieve consistent quality and dimensional accuracy across large production runs. Copper compression olives feature carefully engineered taper angles and surface finishes that optimize their sealing characteristics while minimizing installation torque requirements. The unique metallurgical properties of Copper allow these olives to undergo controlled deformation during installation, creating intimate contact with pipe surfaces that results in permanent, leak-proof seals. Each compression olive is manufactured with precision-ground surfaces and undergoes 100% dimensional inspection using coordinate measuring machines to ensure compliance with customer specifications and international standards.


Material Grades and International Standards

Our Copper ferrules and olives are manufactured from premium-grade materials conforming to multiple international standards:

StandardGrade/DesignationCompositionApplications
ASTM B75C10100, C1020099.90% Cu minGeneral purpose ferrules
BS EN 1057Cu-DHP (R220)99.90% Cu, 0.015-0.040% PPlumbing applications
DIN 2856Cu-DHP99.90% Cu, phosphorus deoxidizedHVAC systems
JIS H3300C1100, C102099.90% Cu minIndustrial applications
IS 1545Grade 1, Grade 299.85% Cu minIndian standard
GOST 859M1, M299.90% Cu minRussian standard
GB/T 2059T1, T299.90% Cu minChinese standard

European Standards: EN 1254-1, EN 1254-2, EN 1254-3 for Copper and Copper alloy fittings
American Standards: ANSI/ASME B16.22, NSF/ANSI 61 for potable water applications
British Standards: BS 864-2, BS 2871 for Copper and Copper alloys
German Standards: DIN 8076, DIN 8077 for plastic piping systems with Copper fittings


Manufacturing Processes and Advanced Machinery

Our state-of-the-art manufacturing facility employs cutting-edge technology and precision machinery to produce superior quality Copper ferrules and olives:

Primary Manufacturing Equipment:

  • Swiss-Type CNC Lathes: Star SR-20RII, Citizen L20-VIII with live tooling capabilities
  • Multi-Axis Machining Centers: DMG Mori NT4300, Mazak Integrex i-200 for complex geometries
  • High-Speed Turning Centers: Okuma LB3000EX II with sub-spindle operations
  • Precision Grinding Machines: Studer S121, Kellenberger Kel-Varia for surface finishing

Manufacturing Process Flow: Raw material inspection and certification → Precision turning operations → Secondary machining → Deburring and surface treatment → Heat treatment (where applicable) → Quality inspection → Packaging and dispatch

Quality Control Equipment:

  • Coordinate Measuring Machines (CMM): Zeiss Contura G2 for dimensional verification
  • Surface Roughness Testers: Mitutoyo SJ-210 for surface finish measurement
  • Hardness Testing: Vickers and Rockwell hardness testers
  • Pressure Testing Equipment: Hydraulic test benches up to 1000 PSI

Standard Dimensions and Technical Specifications

Imperial Sizes (Inches)

Nominal SizeOutside DiameterInside DiameterLengthWall Thickness
1/4″10.00 ±0.05mm6.5 ±0.03mm8.0 ±0.1mm1.83 ±0.05mm
5/16″11.50 ±0.05mm8.15 ±0.03mm9.0 ±0.1mm1.78 ±0.05mm
3/8″13.00 ±0.05mm9.7 ±0.03mm10.0 ±0.1mm1.74 ±0.05mm
1/2″16.50 ±0.05mm12.90 ±0.03mm12.0 ±0.1mm1.90 ±0.05mm
3/4″23.00 ±0.05mm19.25 ±0.03mm15.0 ±0.1mm1.98 ±0.05mm
1″29.00 ±0.05mm25.60 ±0.03mm18.0 ±0.1mm1.80 ±0.05mm

Metric Sizes (Millimeters)

Nominal SizeOutside DiameterInside DiameterLengthWall Thickness
6mm9.50 ±0.05mm6.15 ±0.03mm7.5 ±0.1mm1.68 ±0.05mm
8mm11.50 ±0.05mm8.15 ±0.03mm8.5 ±0.1mm1.68 ±0.05mm
10mm13.50 ±0.05mm10.15 ±0.03mm9.5 ±0.1mm1.68 ±0.05mm
12mm15.50 ±0.05mm12.15 ±0.03mm10.5 ±0.1mm1.68 ±0.05mm
16mm19.50 ±0.05mm16.15 ±0.03mm12.5 ±0.1mm1.68 ±0.05mm
20mm23.50 ±0.05mm20.15 ±0.03mm15.0 ±0.1mm1.68 ±0.05mm
25mm28.50 ±0.05mm25.15 ±0.03mm18.0 ±0.1mm1.68 ±0.05mm

Industries and Applications

Plumbing and Water Supply Systems: Copper compression ferrules and olives are extensively used in residential and commercial plumbing installations, providing reliable connections for hot and cold water distribution systems. Their antimicrobial properties help maintain water quality while ensuring leak-proof performance.

HVAC and Refrigeration: The excellent thermal conductivity and corrosion resistance of Copper make these components ideal for air conditioning, heating, and refrigeration systems. They provide secure connections for refrigerant lines, condensate drains, and heating distribution networks.

Automotive Industry: Precision-manufactured Copper ferrules are critical components in automotive fuel systems, brake lines, and hydraulic circuits where safety and reliability are paramount. Their ability to withstand vibration and pressure variations makes them ideal for mobile applications.

Marine and Offshore: The natural corrosion resistance of Copper makes these components suitable for marine environments, where they are used in seawater cooling systems, ballast systems, and deck equipment connections.

Industrial Process Equipment: Chemical processing, pharmaceutical manufacturing, and food processing industries rely on Copper compression fittings for their non-reactive properties and ability to maintain system integrity under demanding conditions.

Gas Distribution Networks: Copper compression olives provide secure connections in natural gas and LPG distribution systems, meeting strict safety standards for gas-tight seals and long-term reliability.


Surface Finish and Quality Standards

Our Copper ferrules and olives feature precision-engineered surface finishes that optimize sealing performance:

Surface Roughness: Ra 0.8 μm maximum on sealing surfaces
Surface Treatment: Bright annealed finish with oxide-free surfaces
Dimensional Tolerance: ±0.05mm on critical dimensions
Concentricity: 0.02mm maximum TIR
Material Hardness: 60-80 HV (Vickers) for optimal deformation characteristics

Quality Certifications: ISO 9001:2015, ISO 14001:2015, OHSAS 18001:2007
Testing Standards: ASTM B88, BS EN 1057, DIN 2856 compliance testing
Pressure Rating: Up to 1000 PSI working pressure (depending on size and application)


Performance Metrics and Technical Data

Parameter | Specification | Test Method | |—|—|—|—| | Tensile Strength | 220-290 N/mm² | ASTM E8M | | Yield Strength | 70-140 N/mm² | ASTM E8M | | Elongation | 35% minimum | ASTM E8M | | Hardness | 60-80 HV | ASTM E92 | | Thermal Conductivity | 390 W/m·K | ASTM E1461 | | Electrical Conductivity | 100% IACS minimum | ASTM B193 | | Corrosion Rate | <0.025 mm/year | ASTM G31 | | Operating Temperature | -40°C to +200°C | Internal testing |


Frequently Asked Questions (Q&A)

Q1: What are the key advantages of Copper ferrules over other materials?
A: Copper ferrules offer superior corrosion resistance, excellent thermal conductivity, antimicrobial properties, and optimal malleability for creating leak-proof seals. Their long service life and reliability make them cost-effective over the system lifecycle.

Q2: Can Copper compression olives be reused after installation?
A: While Copper compression olives undergo controlled deformation during installation, they can sometimes be reused if carefully removed and inspected. However, for critical applications, we recommend using new components to ensure optimal sealing performance.

Q3: What is the typical lead time for custom sizes or specifications?
A: Our standard turnaround time is 4-6 weeks for regular production runs. Custom specifications may require additional lead time depending on complexity. We offer expedited production for urgent requirements.

Q4: How do you ensure dimensional accuracy across large production batches?
A: We employ statistical process control (SPC) methods with 100% dimensional inspection using coordinate measuring machines. Our quality management system ensures consistent accuracy within specified tolerances.

Q5: What certifications do your Copper ferrules carry?
A: Our products are manufactured in accordance with ISO 9001:2015 quality standards and comply with ASTM, BS, DIN, and JIS specifications. Material certificates and test reports are provided with each shipment.

Q6: Can you provide custom packaging with our company logo?
A: Yes, we offer customized packaging solutions including branded labels, color-coded packaging, and private labeling services to meet specific customer requirements and enhance brand presentation.

Q7: What is the shelf life of Copper compression components?
A: Properly stored Copper ferrules and olives have indefinite shelf life when kept in dry conditions. Copper’s natural oxidation resistance ensures long-term storage without degradation.

Q8: Do you provide technical support for fitting selection and installation?
A: Our experienced technical team provides comprehensive support including fitting selection guidance, installation procedures, and troubleshooting assistance. We offer both phone and email support worldwide.

Q9: What quality control measures are implemented during manufacturing?
A: Our quality control process includes incoming material inspection, in-process monitoring, final dimensional verification, pressure testing, and statistical analysis. Each batch receives a certificate of compliance.

Q10: Can you manufacture non-standard sizes or special configurations?
A: Yes, our advanced manufacturing capabilities allow us to produce custom sizes and special configurations. We work closely with customers to develop solutions for unique application requirements.

Q11: What are the pressure and temperature limitations for Copper compression fittings?
A: Copper compression fittings typically handle working pressures up to 1000 PSI and temperatures from -40°C to +200°C. Specific ratings depend on size, wall thickness, and application conditions.

Q12: How do you ensure consistent material quality from different suppliers?
A: We maintain strict vendor qualification processes and conduct incoming material inspection including chemical analysis, mechanical testing, and dimensional verification to ensure consistent quality standards.


Why Choose Our Copper Ferrules and Olives

Three Decades of Global Experience: With over 30 years of manufacturing expertise and international market exposure, we understand the evolving needs of diverse industries and consistently deliver products that exceed expectations.

Advanced Manufacturing Technology: Our investment in state-of-the-art CNC machinery, precision measuring equipment, and automated production systems ensures superior quality and consistent dimensional accuracy across large production volumes.

Flexible Production Capabilities: Unlike larger manufacturers with rigid production schedules, we offer flexibility in batch sizes, delivery timelines, and custom specifications to accommodate urgent requirements and special applications.

Comprehensive Quality Assurance: Our ISO 9001:2015 certified quality management system encompasses every aspect of production from raw material inspection to final packaging, ensuring consistent quality and traceability.

Global Supply Chain Management: With established logistics networks and export expertise, we provide reliable delivery to customers worldwide with competitive shipping rates and customs support.

Technical Excellence and Support: Our team of qualified engineers provides technical consultation, application guidance, and post-delivery support to ensure optimal product performance and customer satisfaction.

Competitive Pricing Structure: Direct manufacturer pricing eliminates middleman costs while maintaining premium quality standards, providing exceptional value for money compared to distributors and resellers.

Customization Capabilities: Our engineering team works closely with customers to develop custom solutions, modified specifications, and private label products that meet specific application requirements.

Rapid Prototyping Services: We offer fast-track prototyping and sampling services to support new product development and application testing with minimal lead times.

Environmental Responsibility: Our manufacturing processes emphasize environmental sustainability with Copper recycling programs, energy-efficient operations, and compliance with international environmental standards.


Packaging and Shipping Solutions

Standard Packaging Options:

  • Bulk Packaging: 500-1000 pieces in moisture-resistant poly bags with desiccant packets
  • Retail Packaging: Smaller quantities in labeled cardboard boxes with product specifications
  • Industrial Packaging: Large quantities in wooden crates with foam cushioning for export shipments

Custom Packaging Services:

  • Private Labeling: Customer logos and branding on packages and labels
  • Color-Coded Systems: Different colored packaging for size identification
  • Specialized Protection: Anti-corrosion packaging for long-term storage and marine environments

Shipping and Logistics:

  • Global Coverage: Established shipping networks to over 50 countries worldwide
  • Multiple Carriers: Partnerships with DHL, FedEx, UPS, and regional carriers for optimal routing
  • Documentation Support: Complete export documentation, certificates of origin, and customs declarations
  • Insurance Coverage: Comprehensive cargo insurance for high-value shipments
  • Tracking Systems: Real-time shipment tracking and delivery confirmation services

Material Properties and Chemical Composition

Chemical Composition (Typical Analysis)

ElementC101 (%)C110 (%)Cu-DHP (%)
Copper (Cu)99.90 min99.90 min99.90 min
Phosphorus (P)0.015-0.040
Oxygen (O)0.040 max0.040 max
Silver (Ag)0.10 max0.10 max0.10 max
Iron (Fe)0.005 max0.005 max0.005 max
Lead (Pb)0.005 max0.005 max0.005 max

Physical Properties

PropertyValueUnits
Density8.94g/cm³
Melting Point1083°C
Thermal Expansion16.5 × 10⁻⁶/°C
Specific Heat0.385J/g·°C
Electrical Resistivity1.72 × 10⁻⁸Ω·m
Magnetic Permeability0.999991

Customer Testimonial

“We have been sourcing Copper compression ferrules from this Indian manufacturer for over 8 years now, and their consistency in quality and delivery has been exceptional. The dimensional accuracy of their products is outstanding, and we’ve never experienced any field failures with their components. Their technical support team is knowledgeable and responsive, helping us select the right specifications for our HVAC applications. The competitive pricing combined with superior quality makes them our preferred supplier for Copper compression components. I would highly recommend them to anyone looking for reliable, high-quality Copper ferrules and olives.”
– Robert M. Chen, Procurement Manager, UK


International Standards and Compliance

American Standards:

  • ASTM B75 – Standard Specification for Seamless Copper Tube
  • ASTM B88 – Standard Specification for Seamless Copper Water Tube
  • ANSI/ASME B16.22 – Wrought Copper and Copper Alloy Solder-Joint Pressure Fittings
  • NSF/ANSI 61 – Drinking Water System Components – Health Effects

European Standards:

  • BS EN 1057 – Copper and Copper Alloys – Seamless, Round Copper Tubes
  • BS EN 1254 – Copper and Copper Alloy Fittings
  • DIN 2856 – Copper Fittings for Compression Joint
  • DIN 8076/8077 – Plastic Piping Systems

Japanese Standards:

  • JIS H3300 – Copper and Copper Alloy Seamless Pipes and Tubes
  • JIS H3401 – Copper and Copper Alloy Seamless Pipes for Heat Exchangers

Indian Standards:

  • IS 1545 – Copper for Electrical Purposes
  • IS 407 – Copper Tubes for General Engineering Purposes

International Standards:

  • ISO 2037 – Copper and Copper Alloy Seamless Tubes
  • ISO 6182 – Fire Protection – Automatic Sprinkler Systems

Glossary of Terms

Compression Fitting: A type of fitting used to join two tubes or thin-walled pipes together using a compression ferrule or olive to create a leak-proof seal.

Ferrule: A ring or sleeve component with inside diameter manufactured at tube size plus 0.15mm clearance that, when compressed, creates a seal between a tube and fitting body in compression-type connections.

Olive: British terminology for compression ferrule, referring to the oval-shaped deformation that occurs during installation.

Malleability: The ability of a material to be deformed under compressive stress without breaking, essential for proper ferrule sealing.

Annealing: Heat treatment process that softens Copper by relieving internal stresses and improving workability.

Deoxidized Copper: Copper that has been treated to remove oxygen, typically using phosphorus, resulting in improved mechanical properties.

Working Pressure: The maximum pressure at which a component can operate safely under normal conditions.

Concentricity: The condition where two or more circles or cylinders share the same center point, critical for proper fitting assembly.

Spanish: ferrulas de cobre, aceitunas de cobre, conectores de compresión, tubería de cobre, accesorios hidráulicos, sellado hermético, fontanería, HVAC

German: Kupferferrule, Kupferoliven, Kompressionsverschraubung, Kupferrohr, Klempnerarbeiten, Dichtung, Hydraulik, Sanitärtechnik

French: ferrules en cuivre, olives en cuivre, raccords à compression, tuyauterie cuivre, plomberie, étanchéité, hydraulique, chauffage

Russian: медные ферулы, медные оливы, компрессионные фитинги, медные трубы, сантехника, герметизация, гидравлика, отопление


Related Search Terms

Copper pipe fittings, brass compression fittings, plumbing ferrules, tube connectors, hydraulic fittings, pneumatic connections, water pipe fittings, gas line fittings, HVAC components, refrigeration fittings, marine pipe fittings, industrial tube connectors, compression ring seals, pipe joint components, fluid system fittings, pressure vessel connections, manifold fittings, pump connections, valve fittings, heat exchanger components


Infographic: Compression Fitting Assembly Process

[COMPRESSION FITTING ASSEMBLY]

1. PIPE PREPARATION
   ↓ Cut pipe square and deburr

2. INSERT FERRULE/OLIVE
   ↓ Slide over pipe end

3. INSERT INTO FITTING
   ↓ Push pipe fully into fitting body

4. HAND TIGHTEN NUT
   ↓ Thread compression nut finger-tight

5. FINAL TIGHTENING
   ↓ Turn 1-1/4 turns with wrench

6. COMPLETED ASSEMBLY
   ↓ Leak-proof compression seal

Meta Keywords: copper ferrules, copper olives, compression fittings, copper pipe fittings, plumbing components, HVAC fittings, hydraulic ferrules, tube connectors, compression olives, copper compression rings, pipe ferrules, industrial fittings, marine fittings, gas line fittings, water pipe connectors, brass compression fittings, precision machined components, Indian manufacturer, export quality, ISO certified, custom manufacturing


Turnaround Time and Production Planning

Our standard production turnaround time is 4-6 weeks from order confirmation, which includes:

Week 1-2: Material procurement, quality verification, and production planning
Week 3-4: Precision machining operations and secondary processing
Week 5: Quality inspection, testing, and finishing operations
Week 6: Packaging, documentation, and shipping preparation

Expedited Production: Available for urgent requirements with 2-3 week delivery (subject to capacity and surcharge)
Large Volume Orders: Extended lead times may apply for quantities exceeding 100,000 pieces
Custom Specifications: Additional 1-2 weeks for new product development and tooling setup


Contact Us for Quotes and Technical Support

Ready to experience the quality and reliability of our precision-manufactured Copper ferrules and olives? Our team of experienced engineers and sales professionals is standing by to assist you with product selection, technical specifications, and competitive pricing.

📧 Email for Detailed Brochure: Send us your specific requirements at info@copperfittings.com for a comprehensive product catalog and technical data sheets.

📞 Phone/WhatsApp Consultation: Contact our technical team at +91-98765-43210 for immediate assistance with product selection, custom specifications, and application guidance.

💬 Request a Quote: Get competitive pricing for your specific requirements by submitting your inquiry through our online quote request system. Include quantity, sizes, delivery timeline, and any special requirements.

🌐 Global Support: With representatives in North America, Europe, and Asia-Pacific regions, we provide local support with global manufacturing capabilities.

📦 Sample Program: Request free samples for evaluation and testing to verify product quality and compatibility with your specific applications.

🔧 Technical Consultation: Our engineering team provides comprehensive application support, installation guidance, and troubleshooting assistance to ensure optimal performance.

Contact us today to discover why leading companies worldwide choose our Copper ferrules and olives for their critical compression fitting applications. Experience the difference that three decades of manufacturing excellence can make for your projects.

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